Sumab R-500 Sumab R-500 Бетонозавод. Automatic Stationary Block Making Machine Sumab R-500 (Vibratory Press) (800 m²/shift)

Sumab R-500 Automatic Stationary Block Making Machine (Vibratory Press) (800 m²/shift) We invite you to explore the Sumab R-500 Automatic Stationary Block Making Machine (Vibratory Press). The Sumab R-500 automatic stationary block making machine features a pallet inserter, pallet storage, and a conveyor belt for fresh finished products. Knauer frequency-controlled vibration system, Germany. Pallet dimensions: 1400 x 600 mm. Maximum usable area (press working area): 1250 x 620 mm. Capacity per shift (8 hours): 12,960 units. Hollow blocks (20x20x40 cm) 864-1016 m2 of paving stones (10x20x6 cm) (colored/uncolored). 2000-2500 curbs depending on curb size and the presence of an additional facing layer. Sumab R-500 Machine Specifications Maximum product height: 330 mm Minimum product height: 25 mm Machine weight with equipment for additional paint and hard surface coating and mold: 7700 kg Main concrete hopper capacity: 1100 l Additional hopper capacity for paint and hard surface coating materials: 1100 l Machine Frame The machine's robust main frame is constructed of a square-tube metal structure. The mold and compactor head system operates hydraulically on a system of chrome-plated columns (two guides). The columns are chrome-plated, grounded, and mounted in easily replaceable bushings. The mold system is secured to guide columns. Two lower hydraulic cylinders are attached to a steel shaft synchronizing the demolding stroke. The compaction head is controlled by four guide columns and equipped with easily replaceable bushings. It is actuated by a hydraulic cylinder, which generates the force for the head's impact. Mold Locking. The molds are secured with four screws. The mold pressure on the vibrating table can be adjusted using four rubber-coated spring tension buffers. Pre-tensioning of the molds is achieved using four easily accessible screws located on the mold lifting beam. Compressor Head. The compactor head plate is attached to the head bridge with rubber shock absorbers and is equipped with two compact vibrators. For the production of special products, the rubber buffers can be locked at four points on the compactor beam. Pallet transport system. Propels pallets and transports them to the correct position on the vibrating table. A soft start/braking function is available for sensitive products (hollow blocks, etc.). The pallet transport device is driven by an electric motor controlled by a frequency converter. Main concrete filling system. This system consists of a robust frame structure made of square tubing. It houses a concrete bin with silo doors and a level indicator. Hydraulic (electromechanical) silo doors fill the aggregate with concrete. The aggregate is controlled by a direct-acting hydraulic cylinder. It moves on connected rollers and is equipped with a plastic/steel brush for cleaning the head. Hydraulic equipment. A 270-liter hydraulic oil tank is located separately from the machine. The pumps and motor are located on the side of the tank. There's also a filter with a dirt indicator, oil level indicator, optional cooling system, and optional heater for warming up the oil. Maximum pressure is 170 bar. All solenoid valves are standard and can be replaced with CETOP if the machine is equipped with a PLC control system. Pressure regulators for all machine components are hydraulically driven. Filling system: external part. Consists of a robust frame structure made of square tubing. It houses a concrete bin with silo doors and a level indicator. The entire system is mounted on four wheels, allowing for manual movement if service or mold replacement is necessary. Hydraulic (electromechanical) silo doors fill the aggregate with concrete. The aggregate is controlled by a direct-acting hydraulic cylinder. It moves on connected rollers and is equipped with a plastic/steel brush for cleaning the head. Electric control. It consists of a main board, a control panel, and a supply and outlet junction box. All three phase wiring, inverters, and control units are installed on the main board. The wiring is simple and can be extended. Switches and buttons for settings are located on the control panel. The control interface is touchscreen. Easy to operate, with an error diagnostic system. The entire electrical system is pre-wired and tested, saving time during installation. Proximity sensors – limit switches: All necessary proximity sensors, photocells, and emergency switches are provided. All electrical connections are centralized; a decentralized system is available as an option. Vibration system with electronically synchronized external drives: Motor power for tabletop vibrators: 2 x 5.5 kW Total force: 100,000 N! This vibration system is designed with two external drives, electronically synchronized. The frequency-controlled motors are mounted on a frame isolated by rubber buffers. Different frequencies can be selected for pre-, intermediate, and main vibration. The intermediate vibrators continue to operate at a low, preset frequency. Press dies for the Sumab R-500 machine. Press die body: Made from a single sheet of high-grade special steel and consistently hardened by heat treatment. Extraordinary wear resistance. Full-height spacers. Achieved hardness of approximately 60/62 HRC with a depth of 1/1.5 mm. Plates, supports, and other parts are made of Fe 430. Rammer head: Made from specially tempered hardened steel, milled and polished by an automatic machine, the surface is hardened by heat treatment. Achieved hardness of approximately 60/62 HRC with a depth of 0.5/0.8 mm. Machine-controlled tempering of each steel. Plates, supports, and other parts are made of Fe 430. A wide range of optional equipment is available, allowing for the production of a wide variety of products. The equipment warranty is 24 months. The company provides qualified installation supervision, commissioning, and personnel training. Thanks to the use of European technologies, the equipment boasts high durability and reliability. Equipment delivery is always on time. Over 20 years of reliable partnership. Sumab equipment operates in Europe, Ukraine, the CIS, Kazakhstan, South America, the Arab Emirates, and Africa. Over the course of the company's operations, we have supplied over 500 paving slab production lines, concrete plants, and other equipment with varying capacities and configurations. To receive a commercial offer, please send a request to our email address.